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batching machine,dosing machine

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Introduction


This automatic batching system adopts a bin structure, which uses a computer to control multi-scale’s feeding process of dozens of materials. This automatic batching system can be controlled by weighing controller and touch screen, with several silos for feeding. This system can finish the whole production process from raw material’s feeding, raw material storing, formula selecting, automatic batching, material conveying, material mixing and product packaging. According to the production process requirement, you just need to set the required weights of all materials on touch screen or weighing controller, then the raw materials will be automatically conveyed by screws into batching scales for weighing and flow controlling, in order to achieve accurate measurement and batching ingredients. This system perfectly solve the gap production problem which is the biggest shortcoming in traditional batching methods. Our weighing batching system can be customized designed according to the user’s site layout and specific requirements, to meet our clients’ satisfaction with our greatest effort.

With factory’s automation increasing, automatic batching system is replacing traditional manual operation, because of its high reliability, stability and report traceability. It can prevent economic losses caused by mistake operation, so automatic batching system is playing an important role in production process. Automatic batching scales are widely used in feed, fertilizer, chemicals, grain, plastic, rubber, port industries.

 

Applicable materials】:Sponge titanium compound system, soft magnetic magnetic material compound system, lithium battery ternary material compound, PVC weighing compound, leather compound system, liquid raw material weighing compound, paint compound System, BB fertilizer weighing compound system, rubber automatic compound system, foliar fertilizer compound system, additive compound system, feed weighing batching system, fertilizer weighing compound line



System Parts


1. Raw material conveying system: 25kg bag discharging station; ton bag unloader

2. Material conveying system: positive pressure pneumatic conveyor; negative pressure vacuum feeding; bucket elevator;pipe chain feeder

3. Storage silo system: the silo’s material and volume will be determined according to the types of raw materials, their natures, ratio,etc.

4. Batching system: incremental method and loss-in-weight method;

5. Feeding conveying system: belt conveyor; screw conveyor; vibrator

6. Mixing system: conical mixer, paddle mixer


Feature


1. Widely used for different materials

This batching system can be widely used for different materials, such as powder, ultra-fine powder, liquid, and granular materials, for any combination of formula and selection. For the physical characteristics of the material differences, you can design a variety of targeted measures to ensure the normal flow of materials, not blocking materials, non-stick material, no residue, to achieve the fluency of ingredients production;

2. Wide range of formulas

This system can automatically weigh and batch whether bulk material or micro material with different weighing systems.

3. Diverse weighing methods

According to different materials’ natures and properties, we will choose different weighing methods for ensure weighing accuracy and production efficiency. This system adopts LCS control system, which is high accurate and fast, without any operator’s guard;

4. Centralized control system is convenient and reliable, intuitive display, with fault alarm system;

5. Can be equipped with printer, print class output and related data;

6. High efficiency, compact layout, small footprint, high degree of automation, sealing dust effect is good and so on.

7. Various feeding methods, according to customer requirements;

8. Reasonable seal design and dust removal design, so that the working environment clean and safe.

9. The system design process to fully consider the actual site and the actual operation, with manual / automatic, remote / local conversion control functions, the design of the operating process is simple and practical, all Chinese interface, with a wealth of operating tips, easy to operate. As the system uses modular design, the software uses standardized general configuration software, making the system maintenance is also very convenient.


Typical Case

 



Technical Parameters             

Handle materials: 3-9 kinds

Production capacity: 10-15T/h, customized

Batching accuracy:0.2-0.5%

Power supply: 3kw; 380V/50HZ/3P,customized

Air supply: 0.5Mpa;0.6m³/h



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